Asphalt Batchmix Plant

Parin Engineering is a well-known manufacturer of Asphalt Batch Mix Plant and Drum Mix Plant. Our product is ideal construction equipment for manufacturing asphalt for building roads through batch mixing.

Asphalt Batchmix Plant
Asphalt Batchmix Plant

ASPHALT BATCHMIX PLANT

Features

  • Containerized design reduces transportation cost.
  • Tower unit is mounted on skid plates. It helps in quick installation. Other units like cold feeders, drum unit, etc. It is supplied with skid mounting.
  • The burner is low-noise, high-efficiency, and can use multiple fuels.
  • Our spare parts cost has been the lowest in the industry.
  • Low maintenance and low operating costs are the highlights of this asphalt batch mix plant.
  • The panel has a variety of hot mix recipes that can be easily modified with a few clicks.
  • The basic structure of plants is strong.
  • Standard components are installed on the control panel.
  • Compatible with SCADA.

Asphalt Batchmix Plant is designed to offer customers worldwide a lower capital-cost modular asphalt batch plant while maintaining many capacity range features.

We have come up with a unique design that improves thermal efficiency, lowers heat losses, aids power saving, reduces the thermal stresses on the drying drum, thus improving the burner efficiency. The burner itself comes specifically designed for the client company to meet definite protocols and the efficiency levels designed by us to ensure that our clients obtain the best product. We also make sure that our hot mix plant cost is perfectly affordable.

TECHINICAL SPECIFICATION

Description

The Asphalt batch mix plant is perfect when a large number of different mixes have to be made with accurate proportioning and homogenous blending. Easy to calibrate and rugged multipoint load cell weighing arrangement for all the constituents, heavy duty pug-mill mixer and carefully designed control logic take care of the cumulative error corrections and deliver world class mix with total accuracy and consistency.

Key Fetures

  • High capacity
  • Optimum fuel efficiency
  • Energy Efficient
  • Easy to establish (Erection & Commissioning)
  • Easy to lubricate and disassemble.
  • High production rate
  • User Friendly design
  • PLC-based system controlled by HMI control panel.
  • Durable Construction
  • Spare parts are available quickly
  • Superior quality products
  • Environment friendly
Asphalt Batchmix Plant
Asphalt Batchmix Plant

Technical Information

MODEL PEBP-80 PEBP-100 PEBP-120 PEBP-160 PEBP-180 PEBP-200
PLANT CAPACITY (TPH)* 80 t/h 100 t/h 120 t/h 160 t/h 180 t/h 200 t/h
BATCH SIZE 1000 kg 1250 kg 1500 kg 2000 kg 2250 kg 2500 kg
CYCLE TIME 45 sec
UNIT
COLD FEED BINS (NO. OF BINS) 4 4 4 4 4/5 4/5
CHARGING CONVEYOR CAPACITY (TPH) 100 t/h 120 t/h 140 t/h 180 t/h 200 t/h 220 t/h
DRYER TYPE 4W Friction Drive
BURNER TYPE High pressure, fully automatic, modulating
FUEL Diesel / Light Diesel Oil/Furnace oil
HOT ELEVATOR CAPACITY (TPH) 100 t/h 120 t/h 100 t/h 180 t/h 200 t/h 220 t/h
TOWER UNIT
FILLER ELEVATOR CAPACITY x x 21 t/h 21 t/h 25 t/h 25 t/h
FILLER COMPRESSOR UNIT 15 t/h 15 t/h x x x x
NO. OF. DECK 4 4 4 4 4/5 4/5
SCREENING CAPACITY 100 t/h 120 t/h 100 t/h 180 t/h 200 t/h 220 t/h
HOT AGGREGATED BIN UNIT (NO. OF BINS) 4 4 4 4 4/5 4/5
FILLER HOPPER CAPACITY 150 kg 150 kg 200 kg 200 kg 300 kg 300 kg
BITUMEN HOPPER CAPACITY 150 kg 150 kg 200 kg 200 kg 300 kg 300 kg
MIXTURE TYPE UNIT Twin-Shaft Mixer
MIXTURE CAPACITY 1500 kg 1500 kg 1800 kg 2500 kg 2750 kg 3250 kg
AGGEREGATE HOPPER CAPACITY
PRIMARY TYPE Centrifugal Cyclone Unit
SECONDARY TYPE Bag Filter Unit
BAG FILTER TYPE Reverse Airflow
FILTER AREA 200m2 200m2 340m2 340m2 450m2 450m2
CONTROL PANEL TYPE Fully Synchronized with manual over-ride ( HMI/PLC Based)
ACCESSORIES
BITUMEN TANKS (CAPACITY IN LITER) 20000/30000/50000
HEATING SYSTEM Direct heating / indirect heating
THERMIC OIL Heater Optional 200000/400000/600000
PLANT CAPACITY RATED AT: ≤3% moisture content in cold aggregates, 38°C atmospheric temperature aggregated
density of 1.6tons/m3 mean sea level, Ambient temperature of 35°C Hot mix temperature of 150°C

BENEFITS

  • Optimized Storage
  • The ability to easily incorporate various admixtures.
  • The capability to monitor the Oil-stone Ratio in real-time and the flexibility to adjust the ratio during the operational process
  • Advanced Intelligent Control System
  • High quality of the finished mixture
  • Enhanced Durability
  • Operational Flexibility
  • Suitable for Large-scale and High-grade Road Construction Projects

HOW IT WORKS

The operation of an asphalt batch mix plant begins by feeding the aggregates into the feeder containers. When hot mixed asphalt is discharged into the truck, the operation of the asphalt batch mix plant concludes.

  • Drying and heating the aggregates.
  • Weighing the aggregates, bitumen and binder material.
  • Mix the bitumen, binder with aggregates.
  • Discharging the hot mix asphalt.